Technology firm SICK has launched an advanced condition monitoring sensor which promises to predict maintenance requirements for a wide range of industrial machines.
The tiny MPB10 sensor bolts on to equipment such as electric motors, pumps, fans and conveyor systems in order to deliver real-time, continuous service data.
The device monitors and interprets vibration, shock and temperature measurement data from the machines to help detect signs of possible failure and create alerts when values exceed pre-configured thresholds.
Users can also visualise real-time and historic data from the device on dashboards using a SICK monitoring box digital service and receive email notifications or data for integration into cloud-based applications.
Early warnings can help to detect issues such as insufficient lubrication, bearing damage or motor imbalances.
The unit is contained within a stainless steel housing and can be mounted securely using a single M3 screw or fixed onto curved surfaces using a mounting plate. Alternatively the device can be secured with epoxy glue or welded into place.
SICK’s market manager for presence detection David Hannaby said the instrument has the potential to add huge value to industrial machines and processes by helping plant operators and managers to identify problems early before any significant decrease in performance or failure.
“By avoiding damaging temperatures, shocks or vibrations, the availability of the machine can be increased, product and process quality can be protected, and operators have more potential to extend the life of their machines,” he said.
“Maintenance effort and costs are reduced because reactive interventions can be avoided, and time consuming routine preventive inspections can become less frequent.”